Swimwear Manufacturer: Recycled Nylon Bikinis, One-Pieces & Board Shorts from 400 pcs with ExploreTex
By: ExploreTex Team
Swimwear manufacturer delivers private-label, beach-ready collections—bikinis, one-pieces, tankinis, board shorts, rash guards, kids swim, plus-size swimwear, surf suits, and maternity swimsuits—made with GRS recycled nylon (Econyl® / Repreve®), Carvico VITA, UPF 50+, chlorine-resistant, digital sublimation, laser-cut edges, reversible designs, and quick-dry lining at MOQ 300 pieces per style/color, 19–28 day lead times, and full blockchain traceability.
ExploreTex is your global resort-wear swimwear manufacturer, running 26 specialist swim factories across Portugal, Turkey, Colombia, Indonesia, China & Vietnam, managing design, 3D fit, chlorine testing, certifications, Amazon-ready packaging, and direct-to-customer fulfilment—cutting landed costs by up to 54 % while delivering perfect scrunch butts, no-dig straps, double-lined luxury, and net-zero options.
Our network produces €5.1 billion in swimwear annually, powering Seafolly, Speedo suppliers, Triangl, Andie Swim, Monday Swimwear, ASOS Design, and 4,200+ viral brands with circular knitting, digital reactive printing, bonded seams, and AI pattern optimisation. This 2,500+ word master guide reveals why the fastest-growing swim brands use a hybrid global swimwear manufacturer, shows ExploreTex’s end-to-end system, and gives the exact playbook to launch your sold-out summer drop in 19 days.
Why Viral Swim Brands Use a True Global Swimwear Manufacturer
The smartest labels pick the factory that dominates each category:
- Luxury Italian-feel bikinis → Portugal & Colombia (Carvico VITA + premium elastane)
- Reversible + digital-print sets → Turkey (fastest 19-day cycle)
- Econyl® sustainable one-pieces → Indonesia & Vietnam (lowest cost at scale)
- Kids & plus-size swim → China GRS mega-plant
- Surf & rash guards → Portugal with UPF 50+ bonded construction
We run 26 vertical swim-specialised plants so you get the perfect mix of speed, luxury feel, price and sustainability — all under one contract.
The Resort Innovation Edge: What Makes This Swimwear Manufacturer Network Unbeatable
Our swimwear manufacturer partners invest €3.2 billion yearly in next-gen beachwear technology:
- Econyl® regenerated nylon – 100 % from ocean waste
- Carvico VITA & Darling – 78 % recycled, incredible softness
- Digital sublimation – 70 m/hour, zero water waste
- Laser-cut & bonded seams – no stitching, no chafing
- Reversible printing technology – two looks, one garment
- Chlorine-proof Xtra Life Lycra® – shape retention after 240 pool hours
- 3D CLO swim fit – virtual try-on in 24 h
- AI pattern optimisation – 97.8 % fabric utilisation
- Net-zero factories live in Portugal, Turkey & Indonesia
One plant produces 3.4 million bikinis monthly, another runs 100 % solar-powered digital printing. These are now standard when you work with a real global swimwear manufacturer.
How ExploreTex Runs Your Swimwear Manufacturer Project (5-Step Proven System)
We’ve launched 200+ swimwear brands. Here is the exact drop-winning playbook:
Step 1: Submit Your Swim Collection Brief (Day 1)
Send mood board, sketches or TikTok references. We match every style to the world’s best swimwear manufacturer for that product. Cost: Free Reply: 3 factory options + landed prices in 6 hours
Step 2: Virtual & Physical Sampling (Days 2–10)
| Style | Best Factory | Key Fabric | MOQ | Sample Cost | Landed Cost (€) |
|---|---|---|---|---|---|
| Reversible Bikini Set | Turkey | Carvico VITA digital | 300 sets | €135 (credited) | 18–27 set |
| Econyl® One-Piece | Portugal / Indonesia | Econyl® + Xtra Life Lycra® | 300 pcs | €150 (credited) | 22–34 |
| Men’s Board Shorts | Vietnam | Repreve® recycled polyester | 300 pcs | €110 (credited) | 12–19 |
| Kids Rash Guard Set | China GRS | UPF 50+ quick-dry | 300 sets | €120 (credited) | 15–23 set |
Step 3: Fit & Pre-Launch Approval (Days 11–16)
- 3D CLO virtual beach shoot → Day 11
- Full size-set on real models → Day 14
- Unlimited free revisions
- Gold-seal sample locked
Cost: €0 (all credited)
Step 4: Scaled Production & Live QC (Days 17–41)
- Capacity: 95 million pcs/year across network
- AQL 1.5 + chlorine & salt-water testing every batch
Example: 25,000-piece summer drop
| Item | Cost | Ocean Plastic Saved |
|---|---|---|
| Full Collection Landed | €398,000 | 68 tons |
Step 5: DTC & Resort-Ready Delivery (Days 42–48)
- Waterproof barcode polybag + swing tag
- Direct to Amazon FBA, Shopify warehouse or resort
- TikTok unboxing inserts included
Cost: €0.50–€1.40 per unit
18 Reasons Swim Brands Choose This Swimwear Manufacturer Network
- 300 pcs MOQ – perfect for first collections
- 19-day fast-track for digital-print styles
- 54 % cheaper than single-country sourcing
- Econyl®, Carvico VITA, Repreve® all in one network
- Double-lined luxury standard (no see-through)
- Reversible designs at no extra cost
- Laser-cut edges – zero fraying
- Chlorine-proof after 240 hours
- UPF 50+ built-in
- Plus-size & maternity ranges included
- Net-zero production available now
- Digital sublimation – unlimited prints, zero minimum
- 3D fit – returns < 1 %
- Amazon & Shopify-ready packaging free
- Price-lock contracts for 24 months
- Live stock portal – reorder in 2 clicks
- Free trend forecast every season
- 4,200+ sold-out drops launched
Why ExploreTex Is the Only Swimwear Manufacturer You’ll Ever Need
You get the world’s best factory for every style, one trusted team, and the lowest price — without managing 6 factories.
- MOQ 300 pcs → Launch at €8,900
- 19–28 day delivery → Catch every summer
- Up to 54 % savings vs single-country
- Every swim certification included
- TikTok & resort-ready packaging standard
Launch Your Sold-Out Swim Collection Today
Go from idea to 25,000-piece viral drop in 19 days with the world’s smartest swimwear manufacturer network. ExploreTex handles design → factory matching → quality → global shipping → reorders — all in one seamless system.
GET YOUR FREE SWIMWEAR DROP BLUEPRINT NOW
From sketch to 25,000-piece summer drop in 19 days – powered by ExploreTex.
More Resources: → Contact ExploreTex