Activewear Manufacturer: Seamless Leggings, Sports Bras & Performance Sets from 400 pcs with ExploreTex
By: ExploreTex Team
Activewear manufacturer delivers private-label, gym-ready performance collections—seamless leggings, high-impact sports bras, compression shorts, crop tops, hoodies, running jackets, yoga sets, men’s rash guards, and plus-size activewear—built with GRS recycled nylon, Sorona® plant-based elastane, OEKO-TEX, bluesign®, 4-way stretch, moisture-wicking, anti-odour silver-ion, UPF 50+, and digital sublimation at MOQ 300 pieces per style/color, 21–32 day lead times, and full blockchain traceability.
ExploreTex is your global performance activewear manufacturer, running 28 specialised athletic factories across Portugal, Turkey, Vietnam, China, Colombia & Pakistan, managing design, 3D fit, lab testing, certifications, Amazon-ready packaging, and direct-to-consumer fulfilment—cutting landed costs by up to 52 % while delivering retail-quality compression, zero see-through, and net-zero options.
Our network produces €6.4 billion in activewear annually, powering Gymshark, Lululemon suppliers, Alo Yoga partners, Fabletics, ASOS 4505, Oner Active, and 5,000+ rising brands with seamless knitting machines, body-mapping ventilation, bonded hems, and AI grading. This 2,500+ word master guide reveals why the smartest activewear brands no longer choose one factory — they choose the perfect activewear manufacturer for every style, shows ExploreTex’s hybrid global system, and gives the exact playbook to launch your sold-out drop in 21 days.
Why Winning Brands Use a True Global Activewear Manufacturer Network
The best labels match every garment to the factory that dominates that category:
- Butter-soft seamless leggings → Portugal & Vietnam (Carvico VITA + Q-NOVA)
- High-compression men’s sets → Colombia (world’s best elastic recovery)
- Digital sublimation crops → Turkey (fastest 21-day cycle)
- Recycled nylon sports bras → China GRS mega-plant (lowest cost at scale)
- Sustainable yoga collections → Pakistan GOTS organic + Sorona®
We run 28 athletic-specialised vertical plants so you get you the perfect combo of price, speed, quality and sustainability — all under one contract.
The Performance Innovation Edge: What Makes This Activewear Manufacturer Network Unbeatable
Our activewear manufacturer partners invest €3.9 billion yearly in next-gen athletic technology:
- Santoni & Shima Seiki seamless machines – zero chafing
- Carvico VITA, Q-NOVA, ROICA V550 – 78 % recycled, 50 % less energy
- Sorona® plant-based elastane – 40 % softer recovery than spandex
- Heiq Smart Temp & Polygiene silver-ion – stays fresh 20+ wears
- Bonded ultrasonic hems – no stitching, zero irritation
- Digital sublimation – 65 m/hour, zero water waste
- 3D body scanning + AI fit prediction – returns under 1.2 %
- Net-zero factories live in Portugal, Vietnam & Turkey
One plant produces 2.8 million seamless leggings monthly, another runs 100 % solar-powered sublimation. These are now industry standard when you work with a real global activewear manufacturer.
How ExploreTex Runs Your Activewear Manufacturer Project (5-Step Proven System)
We’ve launched 5,200+ activewear brands. Here is the exact drop-winning system:
Step 1: Submit Your Activewear Brief (Day 1)
Send mood board, tech pack or TikTok links. We match each style to the world’s best activewear manufacturer for that product. Cost: Free Reply: 3 factory options + landed costs in 8 hours
Step 2: Virtual & Physical Sampling (Days 2–11)
| Style | Best Factory ** | Key Fabric | MOQ | Sample Cost | Landed Cost (€) |
|---|---|---|---|---|---|
| Seamless High-Waist Legging | Portugal / Vietnam | Carvico VITA 78 % recycled | 300 pcs | €110 (credited) | 11.50–16.80 |
| High-Impact Sports Bra | Colombia | Premium Colombian compression | 300 pcs | €95 (credited) | 9.80–14.50 |
| Men’s Compression Set | China GRS | 250 gsm recycled nylon | 300 pcs | €140 (credited) | 18–26 set |
| Sublimation Crop + Biker | Turkey | 220 gsm digital-ready | 300 pcs | €130 (credited) | 16–23 set |
Step 3: Fit & Pre-Launch Lock (Days 12–17)
- 3D CLO virtual fit session → Day 12
- Full size-set on real-model photos → Day 15
- Unlimited free revisions
- Gold-seal sample signed
Cost: €0 (all credited)
Step 4: Scaled Production & Live QC (Days 18–43)
- Capacity: 120 million pcs/year across network
- AQL 2.0 + AI vision + 4-point stretch testing
Example: 30,000-piece viral drop
| Item | Cost | Carbon Saved |
|---|---|---|
| Full Drop Landed | €378,000 | 82 tons CO₂ |
Step 5: DTC & Amazon-Ready Delivery (Days 44–50)
- Individual polybag + barcode + hangtag
- Direct to Amazon FBA or your 3PL
- TikTok-ready unboxing options
Cost: €0.45–€1.30 per unit
17 Reasons Activewear Brands Choose This Activewear Manufacturer Network
- 300 pcs MOQ – perfect for first drops
- 21-day fast-track for sublimation styles
- 52 % cheaper than single-country sourcing
- Carvico VITA, ROICA V550, Sorona® all in one network
- Zero see-through guarantee (double-layer gusset standard)
- Squattle-tested – survives 1,000 squats
- Polygiene silver-ion – stays fresh 20+ wears
- Bonded hems – no stitching irritation
- UPF 50+ built-in
- Plus-size & maternity ranges included
- Net-zero production available now
- Digital sublimation – no print minimums
- 3D fit prediction – returns < 1.2 %
- Amazon-ready packaging free
- Price-lock contracts for 24 months
- Live stock portal – reorder in 2 clicks
- 5,200+ successful drops launched
Why ExploreTex Is the Only Activewear Manufacturer Partner You Need
You get the world’s best factory for every style, one trusted team, and the lowest possible price — without juggling 6 suppliers.
- MOQ 300 pcs → Launch at €7,500
- 21–32 day delivery → Beat every viral trend
- Up to 52 % savings vs single-country
- Every athletic certification included
- DTC & TikTok-ready packaging standard
Launch Your Sold-Out Activewear Drop Today
Go from idea to 30,000-piece viral collection in 21 days with the world’s smartest activewear manufacturer network. ExploreTex handles design → factory matching → quality → global shipping → reorders — all in one seamless system.
GET YOUR FREE ACTIVEWEAR DROP BLUEPRINT NOW
From sketch to 30,000-piece drop in 21 days – powered by ExploreTex.
More Resources: → Contact ExploreTex