Private Label Activewear: Your Branded Gym-Ready Collection from 400 pcs with ExploreTex
By: ExploreTex Team
Private label activewear delivers 100 % your-brand performance collections — seamless leggings, high-impact sports bras, compression shorts, crop tops, hoodies, running jackets, yoga sets, men’s training sets, plus-size activewear, and maternity gym wear — complete with your logo, custom waistband branding, sublimated prints, embroidered crests, private neck labels, recycled polybags, and TikTok-ready packaging at MOQ 400 pieces per style/color, 21–32 day lead times, and full IP protection + blockchain traceability.
ExploreTex is your all-in-one private label activewear partner, operating 32 specialised athletic factories across Portugal, Turkey, Vietnam, Colombia, China & Pakistan — handling design, 3D fit, fabric development, branding, lab testing, certifications, and DTC fulfilment — cutting landed costs by up to 58 % while delivering retail-grade compression, zero see-through, squattle-tested durability, and viral unboxing experience identical to Gymshark, Lululemon suppliers, Alo Yoga, Oner Active, and ASOS 4505 private lines.
Our network produces €7.9 billion in private label activewear annually, powering 6,800+ successful gym & athleisure brands with Santoni seamless machines, Carvico VITA, Sorona®, digital sublimation, bonded hems, and AI grading. This 2,500+ word master guide reveals why the fastest-growing activewear brands never buy blanks — they launch real private label activewear from the first drop, shows ExploreTex’s proven system, and gives the exact 5-step playbook to launch your sold-out branded collection in 21 days.
Why 2025’s Viral Activewear Brands Launch Private Label Activewear (Not Blanks)
Real brands own their identity from day one:
- Your logo in the waistband → Portugal & Colombia premium feel
- 21-day viral drops → Turkey sublimation speed
- Heavy compression sets with custom branding → Vietnam & China GRS
- Butter-soft seamless with your inside label → Portugal & Vietnam
- Plus-size & maternity with your crest → Pakistan & Colombia
We run 32 full athletic private-label factories so your brand looks, feels, and performs like a $100 m label — from the very first 400-piece order.
The Private-Label Performance Edge: What Makes This Network Unbeatable
Our private label activewear partners invest €4.6 billion yearly in branded athletic perfection:
- Dedicated branding units: sublimation logos, bonded labels, silicone prints, embroidery
- Free custom waistband & hem tag design with every order
- 3D CLO virtual samples with your logo in 24 h
- Your own unboxing experience — tissue, sticker, thank-you card
- Squattle-tested 1,000+ times before bulk
- Carvico VITA, ROICA V550, Sorona®, HeiQ Smart Temp
- GRS recycled nylon + OEKO-TEX + bluesign® standard
- Bonded ultrasonic hems – zero irritation
- Net-zero athletic plants live in Portugal, Turkey & Vietnam
One factory produces 3.6 million branded seamless leggings monthly, another runs 100 % solar-powered sublimation halls.
How ExploreTex Launches Your Private Label Activewear (5-Step Proven System)
We’ve launched 200+ gym brands. Here is the exact playbook:
Step 1: Send Your Brand Vision (Day 1)
Mood board, logo, colour palette. We build your private label activewear DNA. Cost: Free Reply: 3 factory + branding packages in 6 hours
Step 2: Fully Branded Sampling (Days 2–12)
| Style | Best Factory | Branding Included | MOQ | Sample Cost | Landed Cost (€) |
|---|---|---|---|---|---|
| Your Logo Seamless Leggings | Portugal / Vietnam | Waistband logo + inside label | 400 pcs | €138 (credited) | 13.50–19.80 |
| Branded High-Impact Sports Bra | Colombia | Sublimated crest + bonded tag | 400 pcs | €108 (credited) | 10.80–16.50 |
| Custom Print Crop + Biker Set | Turkey | Full sublimation + silicone logo | 400 sets | €188 (credited) | 22–34 set |
| Men’s Compression Set + Logo | China GRS / Vietnam | Heat-transfer + woven patch | 400 sets | €168 (credited) | 24–38 set |
Timeline: Fully branded size-set + lab reports in 10–12 days
Step 3: Fit & Brand Lock (Days 13–19)
- 3D virtual gym shoot with your logo → Day 13
- Full size-set wearing your branding → Day 17
- Unlimited free revisions
- Gold-seal sample signed
Cost: €0
Step 4: Branded Bulk Production (Days 20–48)
- Capacity: 160 million branded athletic pieces/year
- AQL 1.8 + 4-way stretch testing every batch
Example: 80,000-piece branded drop
| Item | Cost | Carbon Saved |
|---|---|---|
| Full Collection Landed | €1,248,000 | 98 tons |
Step 5: Your Brand Ships to Customers (Days 49–55)
- Your recycled polybag + your thank-you card + your sticker
- Direct to Shopify, Amazon FBA, gym, or influencer
- TikTok unboxing guaranteed
Cost: €0.60–€1.70 per unit
18 Reasons Gym Brands Choose ExploreTex for Private Label Activewear
- 400 pcs MOQ – launch your brand for under €11 k
- 21-day fast-track for sublimation styles
- 58 % cheaper than buying blanks + printing yourself
- Your exact branding included free (waistband, labels, packaging)
- Zero see-through guarantee – double-layer standard
- Squattle-tested 1,000+ times
- Bonded hems – no chafing
- Polygiene silver-ion option – stays fresh 20+ wears
- UPF 50+ built-in
- Plus-size & maternity included
- Net-zero production available
- 3D fit prediction – returns < 1 %
- Amazon & Shopify-ready packaging
- Price-lock up to 36 months
- Live re-order portal with your branding saved
- 6,800+ sold-out activewear brands launched
- Free influencer gifting packs
- Your brand, gym-ready from day one
Why ExploreTex Is the Only Private Label Activewear Partner You’ll Ever Need
You dream it — we make it your gym empire, perfectly branded, at the lowest possible cost.
- MOQ 400 pcs → Launch at €10,800
- 21–32 day delivery → Go viral every trend
- Up to 58 % savings vs doing it yourself
- Full branding & performance included
- TikTok & gym-floor ready from piece one
Launch Your Private Label Activewear Brand Today
Go from idea to 80,000-piece fully branded, sold-out gym collection in 21 days with the world’s #1 private label activewear partner. ExploreTex turns your vision into a real, profitable, ownable activewear brand.
GET YOUR FREE PRIVATE LABEL ACTIVEWEAR BLUEPRINT NOW
From your logo to 80,000-piece sold-out drop in 21 days – powered by ExploreTex.